MG300 series mesh welding systems

Inno­v­a­tive mesh welding systems for rein­force­ment mesh in large batch sizes.
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More infor­ma­tion

Product features

 

MG303 MG316s/p MG316d MG320 MG330
Maximum mesh widths 2500 – 3600 mm 2500 – 2800 mm 2500 – 3600 mm 2500 – 3200 mm 2500 mm
Mesh lengths 3.0 – 8.0 m 3.0 – 8.0 m 3.0 – 8.0 m 3.0 – 8.0 m 3.0 – 8.0 m
Lon­gi­tu­di­nal wire pitch min. 50 mm,
infi­nitely variable above this
min. 100 mm,
infi­nitely variable above this
min. 50 mm,
grid 50 mm
min. 100 mm,
infi­nitely variable above this
min. 100 mm,
infi­nitely variable above this
Cross wire pitch, stepless above min. 50 mm min. 50 mm min. 50 mm min. 100 mm min. 100 mm
Lon­gi­tu­di­nal wire diameter 3.4 – 12.7 mm 3.4 – 8.0 mm (s)
3.4 – 12.7 mm (p)
3.4 – 12.7 mm 3.4 – 12.7 mm 3.0 – 8.0 mm
Cross wire diameter 3.4 – 12.7 mm 3.4 – 8.0 mm (s)
3.4 – 12.7 mm (p)
3.4 – 12.7 mm 3.4 – 12.7 mm 3.0 – 8.0 mm
Cycle rate cross wires/min.
in pro­duc­tion direc­tion
up to 130 up to 130 (s)
up to 200 (p)
up to 200 up to 360
(double welding machine)
up to 400

Other dimen­sions on request.
Tech­ni­cal data is non-binding. They do not con­sti­tute a guar­an­tee of prop­er­ties.

Maximum pro­duc­tiv­ity and adapt­abil­ity

The modular concept of the MG300 series combines maximum pro­duc­tiv­ity with low oper­at­ing costs. Thanks to a large number of addi­tional modules, the systems can be indi­vid­u­ally adapted to specific require­ments and grad­u­ally expanded to become a fully auto­mated pro­duc­tion line.

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Flex­i­bil­ity in material and geometry

The MG300 series processes a wide range of wire mate­ri­als, includ­ing cold-rolled, smooth or ribbed wire as well as hot-rolled wire with and without fin­ish­ing. The systems are ideal for the pro­duc­tion of light and heavy mesh in variable geome­tries, making them par­tic­u­larly flexible.

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Expand­able func­tion­al­ity for future-proofing

To increase effi­ciency, the systems can be sup­ple­mented with a labeling machine, a tying station and a mat pack stacker. These options enable end-to-end automa­tion of pro­duc­tion.

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Precise control for the highest quality

Our inno­v­a­tive SWEP welding current control system guar­an­tees con­sis­tently high welding quality. The entire process is con­trolled via the user-friendly PLSWin process control system, which is operated using a Windows inter­face. Inter­faces for computer-aided work prepa­ra­tion ensure effi­cient and opti­mized pro­duc­tion.

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Con­fig­u­ra­tion variants

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System MG303

The MG303 system was spe­cially devel­oped for the eco­nom­i­cal pro­duc­tion of light and heavy standard bearing mats in medium and large series.

Effi­cient and flexible welding system for storage mat pro­duc­tion

The line wires are drawn directly from spools, coils or reels, while the cross wires are pre­cisely straight­ened, cut to length and fed into the welding system from a large magazine. This concept enables fast changeover times and ensures maximum flex­i­bil­ity – a clear advan­tage when tapping into new markets.

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Expand­able degree of automa­tion

The MG303 system offers a high degree of expand­abil­ity. By inte­grat­ing the Syrocut system, a powerful straight­en­ing and cutting machine, the degree of automa­tion in the cross wire feeding device can be sig­nif­i­cantly increased.

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System MG316

The MG316 system offers an expand­able system with high pro­duc­tion capacity, ideal for exe­cut­ing a defined standard stock mesh program of light and heavy meshes.

Scalable solution for mesh pro­duc­tion

This cost-efficient system concept enables entry into mesh pro­duc­tion with line and cross wire feeding directly from spools, coils or reels. Thanks to the flexible cross wire feed, quick changes between dif­fer­ent wire feeds are possible without any problems.

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State-of-the-art tech­nol­ogy for maximum effi­ciency

The new, extended indi­vid­ual welding groups and the inno­v­a­tive drive tech­nol­ogy allow the eco­nom­i­cal pro­duc­tion of mesh types in a wide variety of com­bi­na­tions. This tech­ni­cal flex­i­bil­ity makes the MG316 system a ver­sa­tile solution for a wide range of mesh pro­duc­tion require­ments.

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System MG320

The MG320 system is spe­cially designed for the highest pro­duc­tion require­ments in the man­u­fac­ture of light and heavy standard storage mats.

Increased effi­ciency in the pro­duc­tion of storage meshes

Thanks to the double-track concept with two cross wire feeders and two welding machines, two cross wires can be welded on at the same time. The lon­gi­tu­di­nal and cross wire is processed directly from spools, coils or reels, which enables maximum effi­ciency and flex­i­bil­ity.

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System MG330

The high-performance welding system was spe­cially devel­oped for the series pro­duc­tion of rein­force­ment mesh with the highest demands on effi­ciency and pro­duc­tiv­ity.

Designed for the series pro­duc­tion of rein­force­ment mesh

Thanks to its inno­v­a­tive double-track system with two cross wire feeders and welding levels arranged twice on top of each other, two cross wires are welded on at the same time – for maximum speed and pro­duc­tiv­ity. Line and cross wires are fed directly from spools, coils or reels, which sig­nif­i­cantly increases the degree of automa­tion and effi­ciency. Perfect for con­tin­u­ous indus­trial use with large product volume.

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