MG200 series mesh welding systems

Effi­cient pro­duc­tion for list and drawing mats from pre-cut bars.
Mesh welding machine MG210
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Product features

 

MG208 MG210 MG215 MG230
Maximum mat widths 2500 – 3700 mm 2500 – 3700 mm 2500 – 3700 mm 2500 – 3700 mm
Mat lengths 2.0 – 8.0 m 2.0 – 8.0 m 1.8 – 14.0 m 1.8 – 14.0 m
Lon­gi­tu­di­nal wire pitch, stepless above min. 50 mm min. 50 mm min. 50 mm in fixed grid min. 75 mm, above that stepless
Cross wire pitch, stepless above min. 25 mm min. 25 mm min. 50 mm min. 50 mm
Lon­gi­tu­di­nal wire diameter 3.4 – 12.7 mm 3.4 – 12.7 mm 4.0 – 16.0 mm 6.0 – 25.0 mm
Cross wire diameter 3.4 – 12.7 mm 3.4 – 12.7 mm 4.0 – 16.0 mm 6.0 – 16.0 mm
Cycle rate cross wires/min. up to 120 up to 150 up to 100 up to 100
Mesh trans­port Clamping/pushing on the line wire Mesh-
Linear pull-out
Mesh-
Linear pull-out
Mesh-
Linear pull-out

Other dimen­sions on request.
Tech­ni­cal data is non-binding. They do not con­sti­tute a guar­an­tee of prop­er­ties.

Con­fig­u­ra­tion variants

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System MG208

The MG208 system is the ideal solution for com­pa­nies that want to start pro­duc­ing rein­forc­ing mesh at low cost.

Entry into the pro­duc­tion of rein­force­ment mesh

With low invest­ment costs and simple oper­a­tion, the system impresses with its flex­i­bil­ity and adapt­abil­ity to dif­fer­ent market require­ments. It is suitable for the eco­nom­i­cal pro­duc­tion of light and heavy standard meshes as well as engi­neered meshes in small and medium batch sizes.

Thanks to its modular design, the degree of automa­tion of the MG208 system can be expanded at any time. Addi­tional modules such as the line wire pull-off and bal­anc­ing unit and the line wire shear enable a flexible line wire feeding device, making the system future-proof.

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Scalable automa­tion

The system processes line and cross wire, which is pre­cisely straight­ened and cut to length. Depend­ing on require­ments, the line wire feeding device can be manual, semi-automatic or fully auto­matic. The MG208 system also supports the pro­duc­tion of meshes with stag­gered line wires or double wire meshes.

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System MG210

The MG210 system is ideal for the eco­nom­i­cal pro­duc­tion of light and heavy standard and special meshes.

Flexible and effi­cient solution for rein­force­ment mesh pro­duc­tion

With the pro­gram­ma­ble mesh linear pull-out, the system enables variable cross wire spacing and thus offers a high degree of adapt­abil­ity to market require­ments. Thanks to its modular design, the MG210 system can be started as a cost-effective basic solution and later expanded into a fully auto­matic pro­duc­tion line. Various cross wire feeds ensure short changeover times and a high working speed.

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Automa­tion accord­ing to your needs

The system straight­ens and cuts lon­gi­tu­di­nal and cross wires pre­cisely. For larger series, the line wire feeding device can be manual, semi-automatic or fully auto­matic using a robot gripper. Meshes with offset line wires and double wire meshes can also be produced.

The MG210 system is there­fore a future-proof solution that opti­mally covers flexible pro­duc­tion require­ments.

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System MG215

The MG215 system offers maximum effi­ciency and pre­ci­sion in the pro­duc­tion of rein­force­ment mesh.

Rein­force­ment mesh pro­duc­tion through fast con­fig­u­ra­tion of the mesh geometry

Equipped with per­ma­nently installed welding presses arranged in a fixed grid, the system enables the mesh geometry to be con­fig­ured quickly and easily. This can be entered directly on the control unit or con­ve­niently retrieved from a database, which opti­mizes pro­duc­tion planning.

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Ver­sa­tile in use

The MG215 system is ver­sa­tile and can process all mate­ri­als commonly used in the rein­forc­ing mesh industry. With the floating welding presses, which auto­mat­i­cally adjust to the wire diameter, even complex meshes with dif­fer­ent wires can be processed to the highest quality. This makes the system par­tic­u­larly suitable for the flexible pro­duc­tion of engi­neered meshes and offers com­pa­nies a clear com­pet­i­tive advan­tage in the rein­forc­ing mesh market.

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System MG230

The MG230 Super­flex system sets new stan­dards in the flexible and effi­cient pro­duc­tion of rein­forc­ing mesh.

Auto­mated adjust­ment for maximum effi­ciency in mat pro­duc­tion

The MG230 Super­flex system processes all mate­ri­als used in the rein­forc­ing mesh industry and offers maximum design freedom with the pro­gram­ma­ble mesh linear exten­sion.

The system is equipped with motor­ized, infi­nitely adjustable compact welding groups that auto­mat­i­cally adapt to the geometry of the next mesh. This feature enables seamless tran­si­tions and quick adap­ta­tion to changing pro­duc­tion require­ments.

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High vari­abil­ity

Variable cross wire spacings can be pre­cisely imple­mented, making the system ideal for the pro­duc­tion of list and special mesh. This ver­sa­til­ity gives com­pa­nies a clear advan­tage in the rein­forc­ing mesh market and enables eco­nom­i­cal pro­duc­tion with a high degree of flex­i­bil­ity.

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