Wire weaving machines for a wide range of applications

Our BD series rapier weaving machines have been specially developed for the production of metal wire mesh with a wide variety of materials.

Die Bandgreiferwebmaschinen ermöglichen Webbreiten zwischen 1300 und 7500 mm und decken damit ein breites Anwendungsspektrum ab. Von rostfreiem Stahl, Eisen, Kupfer, Messing, Bronze oder Aluminium bis hin zu Edelmetallen wie Platin können verschiedenste Materialien problemlos verarbeitet werden.

General
BD100
BD520
BD600
BD710
BD800

Product features

	BD100	BD520	BD600	BD710	BD800
Standard weaving width (1)	2500 mm	1300 mm 1600 mm 2100 mm 2500 mm	1300 mm 1600 mm 2100 mm 2500 mm	3000 mm 4500 mm 6000 mm 7500 mm	1600 mm 1800 mm 2000 mm
Drahtdurchmesser	0,1–0,4 mm	0,05–0,45 mm	0,1–0,8 mm	0,2–2,0 mm	0,3–2,0 mm
Quadratmaschen (2)		15–200	10–100	2–80	4–50
Drahtmaterial	Eisen, Kupfer, Messing, Bronze, rostfreier Stahl, Aluminium	Iron, copper, brass, bronze, stainless steel, aluminum, platinum	Iron, copper, brass, bronze, stainless steel, aluminum, platinum	Eisen, Kupfer, Messing, Bronze, rostfreier Stahl, Aluminium	Eisen, Kupfer, Messing, Bronze, rostfreier Stahl, Aluminium
Number of shots (3)	120/Min.	150/Min.	150/Min.	70/Min.	110/Min.
Basic voltage		2000 daN/m	4000 daN/m	5000 daN/m (4)	10000 daN/m (4)

(1) Special widths on request
(2) Meshes per inch (25.4 mm)
(3) Depending on the weave width and fabric specification
(4) Special tension on request

Technical data is non-binding. They do not constitute a guarantee of properties.

Maximum precision and efficiency

Our wire weaving machines set new standards in the production of metal wire mesh. They guarantee reproducible mesh quality thanks to programmable weaving parameters and modern control and drive technology.

Robustness and maximum flexibility

Our wire weaving machines have a durable and robust basic construction. Depending on the type, the shuttle is driven via double cam discs with direct drive or via double cam discs and a toggle system, which enables extremely high weaving tensions while simultaneously relieving the cam discs and guide rollers. This further increases durability. With the flexible tape gripper system, weft wires with a wide range of wire diameters can be processed. The system also makes it easy to adjust the weaving width and, thanks to a modern AC servo dobby, fabric weave and process parameters can also be easily set.

Highest fabric quality and reproducibility

The integration of the latest electronic drive technology for warp let-off and fabric take-up enables precise stitch accuracy and reliable control of the warp tension. The proven belt gripper system ensures maximum production reliability. The feeding system, which is driven by an AC servo motor, allows a wide variety of materials and diameters to be fed in precisely, reliably and quickly. A state-of-the-art Siemens control system enables simple and centralized input and maintenance of all web parameters. Thanks to a programmable fabric database (recipe programming), production changes can be implemented quickly, efficiently and repeatably.

Wire weaving machine for mosquito fabric: BD100

Production of fly fabrics
Wire diameter from 0.1 to 0.4 mm
Standard weaving width of 2500 mm (special widths on request)
Belt gripper feed via AC servo motor

Wire weaving machine for fine fabrics: BD520

Production of industrial filters and protective fabrics, for example
Wire diameter from 0.05 to 0.45 mm
Weaving width from 1300 to 2500 mm
Belt gripper feed via AC servo motor

Wire weaving machine for medium-weight fabrics: BD600

Production of industrial filters and airbag fabric, for example
Wire diameter from 0.1 to 0.8 mm
Weaving width from 1300 to 2500 mm
Belt gripper feed via AC servo motor

Wire weaving machine for medium to heavy fabrics: BD710

Production of filter mesh and heavy industrial screens, for example
Wire diameter from 0.2 to 2.0 mm
Weaving widths from 3000 to 7500 mm
Belt gripper feed via AC servo motor

Wire weaving machine for heavy fabrics: BD800

Production of safety mesh, conveyor belts and heavy industrial screens, for example
Wire diameter from 0.3 to 2.0 mm
Weaving widths from 1600 to 2000 mm (special widths on request)
Belt gripper feed via AC servo motor